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TMG-1200 Cold Heading Monitor

TMG-1200 Cold Heading Monitor

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Incredibly Simple, Simply Incredible

One compact monitor for all machine types – from single blow headers to multi-station formers.

  • Detects separation gap to within .00004 inches (1/1000mm) at speeds up to 1200 SPM.
  • Three detection modes in one standard system – no extra modules or sensors are required for different machine types.
  • Adaptive learn and Trend analysis operating modes – each with high and low alarm function
  • Bar graph display shows positive or negative deviation between sensor and target.
  • Alarm limits are automatically adjusted. No complicated programming required.
  • High and low deviation setpoints are displayed at all times.
  • Includes three separate parts counters – preset, batch and actual
  • Built-in alarm detects decrease in RPM for early indication of problems with machine motor.
Frame mounted proximity sensorsused by the cold heading monitor detect variations in ram position at front dead center. Machine stop is initiated if off-tolerance condition occurs.
DM-315 Installation Kit for the cold heading monitor include two proximity sensors, adjustable mounting bracket, junction box and oil tight fittings.

Automatic Quality Control

  • Short or long misfeeds
  • Cracked or broken inserts
  • Fractured or rotated transfer fingers
  • Double hits and dropped slugs
  • Increase in machine motor load

Applications for the Cold Heading Monitor

  • One die one blow
  • One die two blow
  • Two die three blow
  • Multi-station headers
  • Boltmakers and nutformers

Specifications

Power Requirements: 100-240 VAC, 50 or 60 Hz
Power Consumption: < 15 watts
Output Contacts: 2 NO-NC relays for machine and counter control
Output Contact Capacity: 250 VAC @ 5 amps
Counter Timer Relay: Adjustable from .5 to 25 seconds in .1 second intervals
Response Time: < 10 ms
Sensor Type: Proximity 200 kHz
Detection Range: 1mm – 3mm
Repeatability: .00004 inches (1/1000mm)
Alarm Adjustments: Adaptive learn 0-500 Microns; Trend display 0-99 Microns
Parts Counters: Preset (to 8 digits) Actual (to 8 digits) Batch (to 3 digits)
Operating Speed: Up to 1200 RPM
Operating Temperature: 0° to 50° Celsius
Display: LCD with backlight (128 x 48 pixels)

Ordering Information

Each TMG-1200 Cold Heading Displacement Monitor is supplied with mounting bracket, DM-315 Installation Kit and instruction manual. The system is available for delivery from stock.